1、 Product Overview
The HFD series clamp type square cone mixer (hereinafter referred to as the machine) has excellent mixing effect and is used for mixing solid powder and granular materials in pharmaceutical production. The mixing uniformity is high, and there is no cross contamination or dust. Can meet strict batch management and comply with GMP requirements for drug production.
This machine can hold several hoppers of different sizes and volumes, automatically completing all actions such as lifting, clamping, mixing, lowering, and loosening. Only one machine and multiple hoppers of different specifications need to be configured to meet the mixing requirements of large quantities and multiple varieties. It is currently the ideal equipment for total mixing in pharmaceutical factories. At the same time, it has a wide range of applications in industries such as chemical, light industry, and food.
2、 Working principle
The machine consists of a frame, a clamped rigid rotating frame (hereinafter referred to as the rotating frame), a lifting/clamping system, a drive system, a braking system, a control system, etc.
After pushing the square conical mixing hopper (hereinafter referred to as the hopper) containing materials into the rotating frame for sufficient positioning, the control system will send a signal that the hopper is in place. At this time, press the "confirm" button on the operation screen, and the lifting/clamping system will automatically lift the hopper into place and clamp it; After the hopper is fully clamped, the driving system mixes according to the set parameters such as time and speed; When the set mixing time is about to be reached, the rotating frame automatically decelerates and slows down; Immediately, the braking system works to make the rotating frame stop vertically until it is convenient to push out the hopper, and the mixing is completed; Then, the lifting/clamping system automatically loosens the clamp and lowers the hopper to the ground; At the same time, the printer automatically prints the complete data of the mixed batch; At this point, moving the hopper completes this mixing cycle.
3、 Characteristics
1. The machine has a novel design, simple and compact structure, beautiful and generous appearance, a mixing uniformity of over 99%, and a volume loading coefficient of 80%.
2. Low turning height, smooth operation, reliable performance, and easy operation.
3. The inner and outer walls of the hopper are mirror polished, with no dead corners, easy discharge, easy cleaning, and no cross contamination, meeting GMP requirements.
4. The system is controlled by PLC, and the drive system consists of photoelectric position control sensors and motors. It has the functions of mixing time and discharge position control, and the discharge port is at the optimal discharge position when the machine is stopped.
5. The feeding cover bolt locking clamp structure is easy to disassemble and assemble, with good sealing performance. There is no leakage when tested with water at 80% capacity, and it is easy to clean. It works reliably during the mixing process.
6. The inlet and outlet of the hopper are connected with other equipment using silicone soft connection structure to avoid dust flying.
7. The discharge butterfly valve with technology is easy to disassemble, operate, and has good sealing performance. It has no leakage when tested with water at 80% capacity and is easy to clean. It has been widely used in thousands of mixers and has received high praise.
8. Overload alarm, equipped with isolation barrier, alarm light and buzzer.
9. It has a mixed data printing function.
Technical Parameter
Serial Number |
project |
parameter |
notes |
comprehensive | |||
|
Specification and model |
HFD-2000 |
|
|
Dimensions (Sport) |
Front width 3500 * turning depth 3500 * turning height 4000 |
|
|
Maximum hopper capacity |
2000L |
|
|
Maximum loading capacity |
1600L |
|
|
Maximum loading weight |
1000kg |
Material specific gravity 0.6 |
|
Spindle speed |
3-20rmp |
|
|
weight |
4250kg |
Equipment Configuration Table
Serial Number |
name |
model/specifications/material |
quantity |
notes |
Mobile material cylinder | ||||
|
Cylinder material |
SUS304 stainless steel 3mm brushed plate |
1 set |
|
|
Discharge butterfly valve |
SUS304 Ø250 |
1 set |
|
|
Feed manhole |
SUS304 Ø380 |
1 set |
|
|
sealing ring |
silicone rubber |
1 set |
|
Chassis frame | ||||
|
main frame |
Q235 16 # channel steel |
1 set |
|
|
Strengthening plate |
Q235 12MM |
1 set |
|
|
Outer sealing plate |
SUS304 2mm brushed plate |
1 set |
|
Rotating frame | ||||
|
main frame |
SUS304 100 * 100 * 5 square tube |
1 set |
|
|
Strengthening plate |
SUS304 10MM |
1 set |
|
|
shield |
SUS304 2mm brushed plate |
1 set |
|
|
Hoisting system |
Screw components |
1 set |
|
drive | ||||
|
electrical machinery |
11.5kw |
1 set |
|
|
Reducer |
WPA-195 60:1 |
1 set |
|
|
transmission shaft |
SUS304 Ø100 |
1 set |
|
|
chain |
1-1/2 Double Row |
1 set |
|
|
bearing |
Ucp318 |
2 pieces |
|
Electrical components | ||||
|
frequency converter |
11.5kw |
1 group |
Eura |
|
micro source |
JL-100 |
1 piece |
Beijing |
|
thermal overload |
NT420 |
1 piece |
chint |
|
Circuit breaker |
3TB 100 |
1 piece |
chint |
|
relay |
T630 |
1 piece |
chint |
|
Emergency stop button |
GB1306 |
1 piece |
chint |
|
RUN |
GB467 |
1 piece |
chint |
|
positioner |
R-4 |
1 set |
Kaio |
control system | ||||
|
PLC |
RE400 |
1 piece |
Hexin |
|
Touch Screen |
7 inches |
1 piece |
Kunlun Dynamics |
|
Low Voltage Apparatus |
Main electrical appliances |
1 set |
Kaio |
|
software control system |
|
1 set |
Kaio |